Industry
Cement and Grinding
Continuous process, heavy energy load, and equipment that is expensive to stop.
What presses on this sector
- Power and fuel as a dominant cost line
- Mill and kiln availability
- Quality consistency across varying feed
- Dust and vibration hostile to instrumentation
Where we typically help
Energy per tonne
Sub-metering at mill and section level so specific energy consumption can be attributed and trended against output.
Equipment condition
Vibration and temperature monitoring on mills, crushers and fans, with thresholds learned per asset.
Process visibility
SCADA consolidation so control room staff see the section as one picture rather than several panels.
Working within your constraints
Instrumentation is specified for dust, heat and vibration. Collection is read-only from the control system so monitoring can never interfere with a running kiln or mill.