What We Offer

Products & Services

From Siemens PLC programming to AI-driven quality systems — we deliver end-to-end industrial automation solutions engineered for real-world performance.

01
Ladder · FBD · SCL
01 — Automation

PLC Programming

Expert Siemens TIA Portal development for S7-1200 and S7-1500 series controllers. We deliver structured, maintainable code with full documentation and FAT/SAT support.

Ladder Logic, Function Block Diagram (FBD), SCL
Safety PLC programming (Fail-Safe F-CPUs)
Motion control with Sinamics drives
PLC-to-PLC communication (PROFIBUS, PROFINET, EtherNet/IP)
FAT, SAT, and commissioning support
TIA Portal V19 S7-1500 S7-1200 PROFINET Safety PLC
02 — Visualization

SCADA / HMI Development

We design modern, responsive operator interfaces that surface the right data at the right time. From WinCC Unified to Ignition and web-based HMI, we build dashboards operators actually love.

Siemens WinCC Unified & TIA HMI
Ignition SCADA with Perspective module
Custom web-based SCADA (React + FastAPI)
Alarm management & historian configuration
Multi-site centralized monitoring
WinCC Unified Ignition React InfluxDB Grafana
LINE 1
92%
LINE 2
88%
LINE 3
61%
ALARM · 14:02 · CONVEYOR JAM CLEARED
PASS · 99.8%
03 — Artificial Intelligence

AI-Based Defect Detection

Deep learning models trained on your production data, deployed at line speed. Our AI inspection systems achieve 99.8%+ accuracy with sub-millisecond inference — running fully on-premise.

Custom CNN/Transformer model training
Real-time inference on NVIDIA Jetson / GPU servers
Integration with rejection actuators & MES
Continuous learning pipeline
Explainable AI (XAI) heatmaps for operators
PyTorch ONNX NVIDIA Jetson TensorRT MLflow
04 — Machine Vision

Vision Inspection Systems

Complete machine vision solutions from optics selection to software integration. We design systems that detect surface defects, measure dimensions, verify assembly, and read codes at full production speed.

Camera selection: Basler, Cognex, IDS, FLIR
Structured light & 3D vision systems
OCR, barcode & 2D/3D code reading
Dimensional measurement & gauging
PLC interface for pass/fail signaling
Cognex VisionPro Basler OpenCV Halcon GigE Vision
1 REJECT / 4 INSPECTED · 12 ms
OEE Pro · shift A
AVAIL
96%
PERF
89%
QUAL
99%
LOSS TREE
05 — Analytics

Industrial Dashboards & OEE

Real-time production intelligence with our custom OEE Pro platform. Track availability, performance, and quality across all machines, shifts, and plants — all in one unified dashboard.

Real-time OEE: Availability, Performance, Quality
Shift-wise production reports
Predictive alerts via ML anomaly detection
Mobile-responsive dashboards (any device)
ERP / SAP integration for production data
Grafana TimescaleDB FastAPI React Raspberry Pi 5
06 — IIoT

IIoT & Edge Computing

Connect your entire factory floor to a unified data backbone. We architect IIoT systems using open standards — OPC UA, MQTT, Sparkplug B — enabling real-time monitoring from anywhere.

OPC UA server/client architecture
MQTT broker setup (Mosquitto, EMQX)
Edge computing on Raspberry Pi / IPC
Secure remote access via Tailscale VPN
Cloud integration: AWS IoT, Azure IoT Hub
OPC UA MQTT Node-RED InfluxDB Tailscale
EDGE · Node-RED ↓ MQTT BROKER · EMQX ↓ TLS CLOUD · InfluxDB
Proven Results

Case Studies & Project Outcomes

Real projects. Measurable outcomes. Here's what we've delivered for manufacturers across India.

Tier-1 Automotive Supplier · Pune Automotive

AI Vision Defect Detection on Stamping Line

Deployed a real-time deep learning inspection system on a high-speed metal stamping line. Replaced manual visual QC with a Basler camera + NVIDIA Jetson edge AI setup integrated directly into the existing Siemens PLC reject logic.

Reduced defect escape rate by 94% in 3 months
AI Vision Siemens S7-1500 NVIDIA Jetson PyTorch
Mid-size Press Shop · Aurangabad Manufacturing

Smart OEE Dashboard & Predictive Maintenance System

Built a full IIoT layer using OPC-UA and MQTT to pull live data from 18 machines into a Grafana OEE dashboard. Added vibration-based predictive maintenance alerts that reduced unplanned downtime by flagging bearing wear 5 days in advance.

OEE improved from 61% to 83% within 6 months
OPC-UA MQTT Grafana Predictive Maint.
Industrial Utility Plant · Maharashtra Energy

Legacy PLC Migration & SCADA Modernisation

Migrated a 15-year-old Siemens S5 system to S7-1500 TIA Portal with zero production downtime using a parallel-run cutover strategy. Replaced aging SCADA panels with a modern WinCC Unified web-based HMI accessible from tablets on the shop floor.

Eliminated 3 annual production stoppages, saving ₹18L/yr
TIA Portal S7-1500 WinCC Unified Migration
How We Work

Our Proven Process

01

Discovery

On-site audit, requirements gathering, and feasibility analysis with your engineering team.

02

Design

Architecture design, I/O list, network diagrams, and project plan reviewed and approved.

03

Development

PLC/SCADA/AI development with regular milestone reviews and simulation testing.

04

Testing

FAT at our facility, then SAT on-site with your operators. Zero surprises at go-live.

05

Support

24/7 remote monitoring, annual maintenance contracts, and continuous improvement.

Engagement Models

Engagement Models That Fit Your Plant

Consultation

For companies evaluating automation investments or needing expert technical assessment.

On-site plant assessment
Technology recommendation report
ROI calculation
Proof-of-concept design
Enquire Now
MOST POPULAR
Full Project

End-to-end delivery from design to commissioning with full documentation and training.

Complete engineering & development
FAT + SAT + commissioning
Operator & maintenance training
12-month warranty & support
Remote monitoring setup
Get a Quote
AMC / Retainer

Ongoing support, maintenance, and continuous improvement for existing systems.

24/7 remote support
Quarterly on-site visits
Software updates & upgrades
Dedicated account engineer
Enquire Now

Every engagement is scoped to your plant and quoted individually.
All projects include a fixed-price quotation — no hourly billing, no surprise costs.

What We Offer

Products & Services

From Siemens PLC programming to AI-driven quality systems — we deliver end-to-end industrial automation solutions engineered for real-world performance.

01
Ladder · FBD · SCL
01 — Automation

PLC Programming

Expert Siemens TIA Portal development for S7-1200 and S7-1500 series controllers. We deliver structured, maintainable code with full documentation and FAT/SAT support.

Ladder Logic, Function Block Diagram (FBD), SCL
Safety PLC programming (Fail-Safe F-CPUs)
Motion control with Sinamics drives
PLC-to-PLC communication (PROFIBUS, PROFINET, EtherNet/IP)
FAT, SAT, and commissioning support
TIA Portal V19 S7-1500 S7-1200 PROFINET Safety PLC
02 — Visualization

SCADA / HMI Development

We design modern, responsive operator interfaces that surface the right data at the right time. From WinCC Unified to Ignition and web-based HMI, we build dashboards operators actually love.

Siemens WinCC Unified & TIA HMI
Ignition SCADA with Perspective module
Custom web-based SCADA (React + FastAPI)
Alarm management & historian configuration
Multi-site centralized monitoring
WinCC Unified Ignition React InfluxDB Grafana
LINE 1
92%
LINE 2
88%
LINE 3
61%
ALARM · 14:02 · CONVEYOR JAM CLEARED
PASS · 99.8%
03 — Artificial Intelligence

AI-Based Defect Detection

Deep learning models trained on your production data, deployed at line speed. Our AI inspection systems achieve 99.8%+ accuracy with sub-millisecond inference — running fully on-premise.

Custom CNN/Transformer model training
Real-time inference on NVIDIA Jetson / GPU servers
Integration with rejection actuators & MES
Continuous learning pipeline
Explainable AI (XAI) heatmaps for operators
PyTorch ONNX NVIDIA Jetson TensorRT MLflow
04 — Machine Vision

Vision Inspection Systems

Complete machine vision solutions from optics selection to software integration. We design systems that detect surface defects, measure dimensions, verify assembly, and read codes at full production speed.

Camera selection: Basler, Cognex, IDS, FLIR
Structured light & 3D vision systems
OCR, barcode & 2D/3D code reading
Dimensional measurement & gauging
PLC interface for pass/fail signaling
Cognex VisionPro Basler OpenCV Halcon GigE Vision
1 REJECT / 4 INSPECTED · 12 ms
OEE Pro · shift A
AVAIL
96%
PERF
89%
QUAL
99%
LOSS TREE
05 — Analytics

Industrial Dashboards & OEE

Real-time production intelligence with our custom OEE Pro platform. Track availability, performance, and quality across all machines, shifts, and plants — all in one unified dashboard.

Real-time OEE: Availability, Performance, Quality
Shift-wise production reports
Predictive alerts via ML anomaly detection
Mobile-responsive dashboards (any device)
ERP / SAP integration for production data
Grafana TimescaleDB FastAPI React Raspberry Pi 5
06 — IIoT

IIoT & Edge Computing

Connect your entire factory floor to a unified data backbone. We architect IIoT systems using open standards — OPC UA, MQTT, Sparkplug B — enabling real-time monitoring from anywhere.

OPC UA server/client architecture
MQTT broker setup (Mosquitto, EMQX)
Edge computing on Raspberry Pi / IPC
Secure remote access via Tailscale VPN
Cloud integration: AWS IoT, Azure IoT Hub
OPC UA MQTT Node-RED InfluxDB Tailscale
EDGE · Node-RED ↓ MQTT BROKER · EMQX ↓ TLS CLOUD · InfluxDB
Proven Results

Case Studies & Project Outcomes

Real projects. Measurable outcomes. Here's what we've delivered for manufacturers across India.

Tier-1 Automotive Supplier · Pune Automotive

AI Vision Defect Detection on Stamping Line

Deployed a real-time deep learning inspection system on a high-speed metal stamping line. Replaced manual visual QC with a Basler camera + NVIDIA Jetson edge AI setup integrated directly into the existing Siemens PLC reject logic.

Reduced defect escape rate by 94% in 3 months
AI Vision Siemens S7-1500 NVIDIA Jetson PyTorch
Mid-size Press Shop · Aurangabad Manufacturing

Smart OEE Dashboard & Predictive Maintenance System

Built a full IIoT layer using OPC-UA and MQTT to pull live data from 18 machines into a Grafana OEE dashboard. Added vibration-based predictive maintenance alerts that reduced unplanned downtime by flagging bearing wear 5 days in advance.

OEE improved from 61% to 83% within 6 months
OPC-UA MQTT Grafana Predictive Maint.
Industrial Utility Plant · Maharashtra Energy

Legacy PLC Migration & SCADA Modernisation

Migrated a 15-year-old Siemens S5 system to S7-1500 TIA Portal with zero production downtime using a parallel-run cutover strategy. Replaced aging SCADA panels with a modern WinCC Unified web-based HMI accessible from tablets on the shop floor.

Eliminated 3 annual production stoppages, saving ₹18L/yr
TIA Portal S7-1500 WinCC Unified Migration
Discuss Your Project →
How We Work

Our Proven Process

01

Discovery

On-site audit, requirements gathering, and feasibility analysis with your engineering team.

02

Design

Architecture design, I/O list, network diagrams, and project plan reviewed and approved.

03

Development

PLC/SCADA/AI development with regular milestone reviews and simulation testing.

04

Testing

FAT at our facility, then SAT on-site with your operators. Zero surprises at go-live.

05

Support

24/7 remote monitoring, annual maintenance contracts, and continuous improvement.

Engagement Models

Engagement Models That Fit Your Plant

Consultation

For companies evaluating automation investments or needing expert technical assessment.

On-site plant assessment
Technology recommendation report
ROI calculation
Proof-of-concept design
Enquire Now
MOST POPULAR
Full Project

End-to-end delivery from design to commissioning with full documentation and training.

Complete engineering & development
FAT + SAT + commissioning
Operator & maintenance training
12-month warranty & support
Remote monitoring setup
Get a Quote
AMC / Retainer

Ongoing support, maintenance, and continuous improvement for existing systems.

24/7 remote support
Quarterly on-site visits
Software updates & upgrades
Dedicated account engineer
Enquire Now

Every engagement is scoped to your plant and quoted individually.
All projects include a fixed-price quotation — no hourly billing, no surprise costs.