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Products & Services

From Siemens PLC programming to AI-driven quality systems — we deliver end-to-end industrial automation solutions engineered for real-world performance.

🔧

PLC Programming

Expert Siemens TIA Portal development for S7-1200 and S7-1500 series controllers. We deliver structured, maintainable code with full documentation and FAT/SAT support.

  • Ladder Logic, Function Block Diagram (FBD), SCL
  • Safety PLC programming (Fail-Safe F-CPUs)
  • Motion control with Sinamics drives
  • PLC-to-PLC communication (PROFIBUS, PROFINET, EtherNet/IP)
  • FAT, SAT, and commissioning support
TIA Portal V19 S7-1500 S7-1200 PROFINET Safety PLC
🖥️

SCADA / HMI Development

We design modern, responsive operator interfaces that surface the right data at the right time. From WinCC Unified to Ignition and web-based HMI, we build dashboards operators actually love.

  • Siemens WinCC Unified & TIA HMI
  • Ignition SCADA with Perspective module
  • Custom web-based SCADA (React + FastAPI)
  • Alarm management & historian configuration
  • Multi-site centralized monitoring
WinCC Unified Ignition React InfluxDB Grafana
🤖

AI-Based Defect Detection

Deep learning models trained on your production data, deployed at line speed. Our AI inspection systems achieve 99.8%+ accuracy with sub-millisecond inference — running fully on-premise.

  • Custom CNN/Transformer model training
  • Real-time inference on NVIDIA Jetson / GPU servers
  • Integration with rejection actuators & MES
  • Continuous learning pipeline
  • Explainable AI (XAI) heatmaps for operators
PyTorch ONNX NVIDIA Jetson TensorRT MLflow
👁️

Vision Inspection Systems

Complete machine vision solutions from optics selection to software integration. We design systems that detect surface defects, measure dimensions, verify assembly, and read codes at full production speed.

  • Camera selection: Basler, Cognex, IDS, FLIR
  • Structured light & 3D vision systems
  • OCR, barcode & 2D/3D code reading
  • Dimensional measurement & gauging
  • PLC interface for pass/fail signaling
Cognex VisionPro Basler OpenCV Halcon GigE Vision
📊

Industrial Dashboards & OEE

Real-time production intelligence with our custom OEE Pro platform. Track availability, performance, and quality across all machines, shifts, and plants — all in one unified dashboard.

  • Real-time OEE: Availability, Performance, Quality
  • Shift-wise production reports
  • Predictive alerts via ML anomaly detection
  • Mobile-responsive dashboards (any device)
  • ERP / SAP integration for production data
Grafana TimescaleDB FastAPI React Raspberry Pi 5
🌐

IIoT & Edge Computing

Connect your entire factory floor to a unified data backbone. We architect IIoT systems using open standards — OPC UA, MQTT, Sparkplug B — enabling real-time monitoring from anywhere.

  • OPC UA server/client architecture
  • MQTT broker setup (Mosquitto, EMQX)
  • Edge computing on Raspberry Pi / IPC
  • Secure remote access via Tailscale VPN
  • Cloud integration: AWS IoT, Azure IoT Hub
OPC UA MQTT Node-RED InfluxDB Tailscale

Case Studies & Project Outcomes

Real projects. Measurable outcomes. Here's what we've delivered for manufacturers across India.

🏭Automotive
Tier-1 Automotive Supplier · Pune
AI Vision Defect Detection on Stamping Line

Deployed a real-time deep learning inspection system on a high-speed metal stamping line. Replaced manual visual QC with a Basler camera + NVIDIA Jetson edge AI setup integrated directly into the existing Siemens PLC reject logic.

Reduced defect escape rate by 94% in 3 months
AI Vision Siemens S7-1500 NVIDIA Jetson PyTorch
Manufacturing
Mid-size Press Shop · Aurangabad
Smart OEE Dashboard & Predictive Maintenance System

Built a full IIoT layer using OPC-UA and MQTT to pull live data from 18 machines into a Grafana OEE dashboard. Added vibration-based predictive maintenance alerts that reduced unplanned downtime by flagging bearing wear 5 days in advance.

OEE improved from 61% to 83% within 6 months
OPC-UA MQTT Grafana Predictive Maint.
🔧Energy
Industrial Utility Plant · Maharashtra
Legacy PLC Migration & SCADA Modernisation

Migrated a 15-year-old Siemens S5 system to S7-1500 TIA Portal with zero production downtime using a parallel-run cutover strategy. Replaced aging SCADA panels with a modern WinCC Unified web-based HMI accessible from tablets on the shop floor.

Eliminated 3 annual production stoppages, saving ₹18L/yr
TIA Portal S7-1500 WinCC Unified Migration

Our Proven Process

01

Discovery

On-site audit, requirements gathering, and feasibility analysis with your engineering team.

02

Design

Architecture design, I/O list, network diagrams, and project plan reviewed and approved.

03

Development

PLC/SCADA/AI development with regular milestone reviews and simulation testing.

04

Testing

FAT at our facility, then SAT on-site with your operators. Zero surprises at go-live.

05

Support

24/7 remote monitoring, annual maintenance contracts, and continuous improvement.

Flexible Pricing for Every Need

Consultation
For companies evaluating automation investments or needing expert technical assessment.
  • On-site plant assessment
  • Technology recommendation report
  • ROI calculation
  • Proof-of-concept design
AMC / Retainer
Ongoing support, maintenance, and continuous improvement for existing systems.
  • 24/7 remote support
  • Quarterly on-site visits
  • Software updates & upgrades
  • Dedicated account engineer

Typical investment ranges: PLC/SCADA projects ₹3L–₹25L  ·  AI Vision systems ₹8L–₹40L  ·  IIoT platforms ₹2L–₹15L
All projects include a fixed-price quotation — no hourly billing, no surprise costs.